Plastic and PBL laminated tubes for cosmetics and pharmacy

Flexible tubes are one of the most commonly used primary packaging in cosmetics. MAC2 offers two main families of tubes, sourced from a French manufacturing partner.

Advanced decoration capability, flexible MOQs suitable even for small-scale projects.

Tube plastique extrudé neutre — packshot MAC2

From bare tube to finished decorated product

We offer 2 tube technologies:

  • Extruded (seamless on the side), printed in a cylindrical form, up to 8 colors.
  • PBL Laminated (multilayer PE with EVOH), printed flat and then assembled without overlapping seams for 360-degree decoration.

 

Tubes provide complete packaging, ready for filling.

The extruded polyethylene (PE) tubes

Extruded PE tubes are made by extruding polyethylene (LDPE or HDPE), a process that ensures excellent wall uniformity and good chemical resistance. Flexible, lightweight, and economical, they are suitable for a very wide range of cosmetic and pharmaceutical products.

Typical applications: creams, shower gels, toothpastes, ointments, pharmaceutical gels, hair products.

Available sizes: from 10 to 300 ml.

PCR available.

Decoration of PE tubes — 3 techniques available

Three decoration techniques are available based on your aesthetic requirements and volume:

Screen printing

Flat bright colors, coverage, premium, up to 6 colors.

Offset printing

Detail finesse, extensive palette. For complex designs — up to 8 colors.

Hot stamping

Metallic effects gold, silver. Enhances brand identity.

The laminated PBL tubes

The laminated tubes consist of an assembly of several layers of PE with EVOH to increase the oxygen barrier.

Printing: digital, allowing for precise decorations (photo types) and offering proofs on pieces very quickly. Hot stamping available.

Available formats: from 40 to 300 ml.

PBL (Plastic Barrier Laminate)

Entirely plastic structure, without aluminum, facilitating recycling. The preferred solution for environmentally demanding projects and compliance with PPWR.

We also offer a tube with metallic foil that is recyclable.

Digital printing on PBL tubes: a decorative revolution

Digital printing on laminated PBL tubes represents a major advancement for brands seeking flexibility and graphic excellence.

Tube laminé PBL décoré par impression numérique haute définition

Unmatched decoration finesse

digital technology allows for the reproduction of complex gradients, photographs, and micro-details with precision that is impossible to achieve with traditional screen printing

Personalization and serialization:

digital printing paves the way for variable decorations within the same series: individualized batch numbers, limited editions with multiple decorations.. Each tube can be unique.

Flexibility of series:

particularly suited for the launch of new products, market tests, limited editions, or multi-reference projects with low volumes per reference.

The recyclable eco-recharges - Innovation in service of the planet

The PE eco recharge, 100% recyclable, available for sizes from 100 to 300ml, allows for good visibility on the shelves and can be filled on a standard tube line. A PE/paper version is also possible to significantly reduce plastic usage. 
 

Key characteristics

Feature Value
MOQ From 5,000 units per SKU
Diameters 25 / 30 / 35 / 40 / 50 mm for extruded tubes; from Ø 35 mm for laminated tubes
Manufacturing Location France — ÉCOCERT and COSMOS certifications
Materials PE, PCR, bio-based PE for extruded tubes; PE, PCR, EVOH and paper/cardboard for laminated tubes
Innovations All-PE eco-refills or paper/PE laminate structures to reduce plastic usage

Manufactured by ETS Bugnon

For which sectors?

Our plastic and laminated tubes are particularly suited for cosmetics and dental products. They are also suitable for food, technical, and OTC applications depending on the material grades.

Pictogramme secteur cosmétique et soin

Cosmetics & personal care

Pictogramme secteur pharmacie et dermatologie

Pharma & dermatology

Pictogramme secteur alimentaire

Food

Pictogramme secteur industrie technique

Technical industry

Frequently Asked Questions

Everything that packaging developers ask us about plastic and laminated tubes.

The extruded tube is made from PE granules (high or low-density polyethylene) by extrusion: flexible, economical, ideal for large series. The laminated tube assembles several layers of materials (PBL without aluminum, with EVOH for better oxygen barrier). It is printed flat then assembled with its shoulder and cap. It is often thinner than an extruded tube.

The standard MOQ is 10,000 units per reference. It is possible to reduce this to 5,000. For low-volume multi-reference projects, digital printing on PBL tubes allows for varying designs on the same series without additional setup costs.

We offer PCR for our laminated tubes and extruded tubes. A source of bio-sourced PE is available for extruded tubes.

Deadlines depend on the decoration technique and volume. We will get back to you within 48 business hours with a precise estimate after reviewing your specifications (format, design, material, certifications).

Are you developing
a new tube?

Let’s discuss your project: format, design, volume, regulatory constraints. A local contact will get back to you within 48 business hours.

Discover our other ranges of primary packaging?